Assessment of the effect of the through-thickness strain/stress gradient on the formability of stretch-bend metal sheets
In: Materials & Design, Band 50, S. 798-809
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In: Materials & Design, Band 50, S. 798-809
Estimation of incremental sheet forming force is required in order to design dedicated equipment, utilize adapted machinery or develop online process control strategies. In the present work, forces on Single Point Incremental Forming (SPIF) of variable wall angle geometry were studied under different bending conditions. The effect of several process parameters was analyzed. The results demonstrated that the maximum forming force increases with the tool diameter and the step down while for higher spindle speeds the forming force decreases. The last effect is due to the higher friction between the tool and the blank when using a fixed spindle speed, which causes an increase of the forming temperature. The forming force evolution, which varies with the bending conditions, could be used as an indicator to prevent the sheet failure ; The research leading to these results has received funding from the Spanish government, DPI2009-09852
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This paper presents recent research experiences developed with the aim of manufacturing cranial prostheses in polymeric sheet using Incremental Sheet Forming (ISF) technologies. With this purpose, different approaches have been carried out in Single-Point Incremental Forming (SPIF) and Two-Point Incremental Forming (TPIF) in order to produce customized cranial implants using different polymeric materials. In this context, this research work provides a methodology to design and manufacture polymer customized cranial prostheses using the ISF technologies starting from a patient's computerized tomography (CT). The results demonstrate the potential of manufacturing polymeric cranial prostheses by ISF in terms of the high formability achievable and show the appropriate geometrical accuracy at affordable manufacturing costs provided by these processes ; The authors wish to thank the Spanish Government for its financial support through the research projects DPI2015-64047-R and DPI2016-77156-R and the University of Girona (Spain) for the support provided byMPCUdG2016/036
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