Unsteady non-equilibrium condensation flow of 3-D wet steam stage of steam turbine with roughness using sliding mesh method
This is the author accepted manuscript. The final version is available from Elsevier via the DOI in this record ; Data availability: Data will be made available on request. ; This research develops the non-equilibrium condensation model with sliding mesh technology to solve the unsteady condensing flow inside a 3D wet steam stage of steam turbine with transient rotor-stator interaction. The maximum fluctuation of time-dependent condensation parameters is predicted. The condensation loss and entropy generation considering the off-design operation and rough blades are also evaluated quantitatively. The results showed that the secondary expansion and condensation occur near the rotor trailing edge. At design operation, the time-dependent subcooling fluctuates from −9.81 K to 8.06 K at the maximum fluctuation location. The frozen rotor method over-predicts the expansion and condensation characteristics in the steam turbine stage. Moreover, the maximum relative fluctuation of time-dependent wetness is 37.14% when it changes from 0.022 to 0.048. At off-design operation, the p-T diagram is applied to compare the expansion and condensation processes. The inlet subcooling increases by 40 K, resulting in an increase of 110.34% in outlet wetness. The phase of condensation loss with high off-design inlet subcooling is ahead of that with low off-design inlet subcooling. The fluctuation of time-dependent condensation loss with off-design inlet subcooling is about 102.28 kW. In addition, the back pressure ratio changes from 0.55 to 0.10, resulting in an increase of 190.91% in outlet wetness. The fluctuation of time-dependent condensation loss with off-design back pressure ratio can reach 112.3 kW. Besides, the maximum time-averaged entropy generation and exergy destruction due to the increase of surface roughness can reach 9.37 kJ kg−1 K−1 and 5.71 kW. ; National Natural Science Foundation of China ; European Union Horizon 2020